Should You Choose PVC or Composite ID Cards?

  • September 18th, 2015

When looking for the best ID card printer, you may have wondered whether PVC ID cards or composite cards are the better choice for your organization. This is an important consideration, because the type of card you choose will largely depend on the type of printer you have, the amount of customization your cards need, and how long the cards needs to last. Here at ID Edge we’ve worked with virtually all ID card printers on the market and can help you make the right decision. So if you have any questions about PVC ID cards or composite cards, just give us a call at 800-798-3343.

blank id cards

PVC vs. Composite Cards

Before delving into the uses of these cards, let’s first take a look at the basic differences between the two materials.

PVC cards are made with 100% PVC, while composite cards are typically a combination of PVC and Polyester. For example, a composite ID card may contain about 70% PVC and 30% Polyester. This important, because the card’s materials determine how it can be used and how long it will last.

Printing and Lamination

When considering whether to use PVC ID cards or composite cards, the printing method plays an important role. For example, both types of cards can be used in a direct-to-card method, where the images and text are applied directly onto the card.

However, if your ID card printer uses the retransfer method, the PVC cards may not be able to withstand it very well, because of the high heat utilized in the retransfer process.

When it comes to lamination, composite ID cards are also the better choice, because of the heat needed to laminate one or both sides of the card. The composite ID card has a higher resistance to heat which helps to prevent card warping.

Customization of ID Cards

Another aspect that’s important to keep in mind is how you would like to customize your ID cards or badges. Both PVC and composite cards can have a wide array of colors printed on them. Ultimately, it’s the quality of your printer (and whether you get regular maintenance) that will determine the sharpness and aesthetics of the card.

However, for some organizations, the original color of the card is also important. For example, instead of choosing the standard white ID card to print on, an organization may look for a color that better correlates with its brand.

With PVC ID cards, the color selection is much larger and can provide versatility. The composite cards, on the other hand, are more limited in this regard.

ID Card Lifespan

Another consideration is the lifespan of the ID card. All other things being equal, the composite card is more durable, and in some cases can last for up to ten years. The PVC ID cards aren’t as resilient, and typically need to be replaced every two years.

Beyond the materials from which the card is made, the other two aspects that will impact durability are lamination and card thickness. Typically, the thicker the card, the longer it will last. However, lamination plays a much bigger role, and can significantly boost the lifespan of the card, because it protects the images and bar codes from daily wear and rubbing.

The Bottom Line

If you’re using a direct-to-card printer and durability isn’t important to you, then a PVC ID card may be the best option in your case. For example, if you expect the ID to be in use for just a few months, the PVC card can easily handle those requirements.

On the other hand, if you issue ID cards to employees and long-term contractors, then a composite card is the more durable option (especially if it’s laminated), and will yield better results.

Contact us if you have questions about PVC or composite cards, or would like help selecting the best ID card printer for your organization!

Questions? Get in touch. Call us at (800) 798-3343, use live-chat or fill out the form below

Join Our Newsletter
Sign up to receive exclusive offers and more from ID Edge!